When it comes to drying grain efficiently and maintaining quality, the Shivers Drying System has made its mark as one of the top in-bin drying solutions on the market. With its thoughtful design and smart technology, Shivers helps farmers streamline grain drying without needing separate drying facilities. Here’s how the system works, what makes it unique, and why it’s built to support the needs of modern agriculture.
What is the Shivers Drying System?
At its core, the Shivers Drying System is an advanced in-bin drying solution that can be integrated directly into existing grain bins. By utilizing a range of high-efficiency components and an automated drying system, it creates a powerful, straightforward way to reduce moisture in grain while preserving its quality. Farmers using Shivers benefit from automated control and continuous drying, allowing for faster drying times and lower energy costs.
Key Features
Let’s break down some of the system’s key components that help farmers achieve reliable and efficient drying results:
- Blue Flame Burner – A powerful, high-efficiency burner designed to provide even heat without producing harmful emissions. The burner ensures the right temperatures are reached and maintained for effective drying, which is essential for protecting grain quality.
- Circu-Lator – A patented internal auger that gently and consistently circulates grain within the bin, ensuring all areas receive the same level of airflow. This design prevents any potential hotspots or uneven drying that can lead to mold or spoilage.
- Unloading Augers – These augers work in tandem with the Circu-Lator to move grain out of the system when it’s reached the right moisture level. The unloading augers also create space for new, undried grain, allowing for continuous operation and more efficient processing.
- Moisture & Temperature Sensors – Built-in sensors track and adjust moisture and temperature levels, allowing the system to respond in real-time and keep drying on track. This tech minimizes the risk of under- or over-drying.
- Dryer Control Panel – An easy-to-use control panel centralizes the drying operation, letting farmers monitor and adjust drying settings. Remote monitoring options also give operators flexibility in managing the system from a distance.
How the System Works
The Shivers Drying System starts by heating air through the Blue Flame Burner, which then flows through the grain via fans, allowing the hot air to pull moisture out. The Circu-Lator keeps the grain moving so that every kernel is evenly dried. When the grain reaches its ideal moisture level, unloading augers carry it out of the system, creating space for more grain to enter.
This continuous drying process is highly efficient, allowing for simultaneous drying and storage that reduces bottlenecks during busy harvest seasons.
Benefits of Choosing Shivers
Shivers’ in-bin drying solution offers several advantages that make it a top choice among modern grain systems. Here’s how it stands out:
1. Efficiency & Speed
The in-bin drying method reduces the need for separate drying facilities, and the continuous operation maximizes throughput. Shivers systems handle high volumes, making them a great choice for busy seasons when time is limited.
2. Energy Savings
The Shivers System is designed to use only the necessary amount of heat and airflow, resulting in substantial energy savings. Automated adjustments keep the system optimized, lowering operational costs without sacrificing quality.
3. Improved Grain Quality
Traditional dryers can result in cracked or over-dried kernels, which reduces grain value. The Shivers System evenly dries each kernel, preserving grain quality and ensuring maximum market value.
4. Reduced Labor Requirements
With its automated controls, Shivers reduces the need for constant supervision, allowing farmers to spend less time monitoring the system and more time on other aspects of their operations.
5. Scalable & Customizable
Shivers offers various sizes and configurations to meet different farm needs. Whether you’re managing a small family farm or a larger operation, the system’s flexibility makes it easy to find a model that fits your specific requirements.
6. Enhanced Profitability
Shivers owners often see a return on investment within a few seasons due to energy savings, labor reduction, and higher-quality crop yields. This makes the system not only efficient but a smart financial choice as well.
Success Stories
Farmers across the country have experienced real results with the Shivers System. Here are a few stories from the field:
- Midwest Wheat Farm: By installing a Shivers System, one family farm in Kansas was able to streamline its wheat drying operation, processing large volumes without sacrificing quality. The built-in sensors maintained consistent moisture levels, helping them eliminate spoilage.
- Iowa Corn Farm: A corn farmer in Iowa noted a 25% reduction in energy costs since switching to the Shivers System. During the peak season, continuous drying and storage capacity ensured a smooth, efficient operation even with high grain volumes.
- Soybean Operation in Ohio: Soybean producers in Ohio have used the Shivers System to maintain ideal moisture levels across their bins, eliminating mold risk and ensuring their beans remain viable for sale at market rates.
Sustainability in Action
The Shivers Drying System’s efficient design supports a more sustainable approach to farming by reducing energy usage and minimizing food waste. Here’s how it helps promote sustainability:
- Reduced Energy Consumption: The optimized airflow and heat distribution system reduce the energy needed for drying, lowering the farm’s environmental impact.
- Less Grain Waste: By maintaining consistent moisture levels, the Shivers System preserves crop quality, helping farmers reduce post-harvest waste.
- Lower Labor Demand: Automation means fewer resources are needed to run the system effectively, leading to more sustainable operations with less hands-on labor required.
Investment and ROI
For farmers, investing in a Shivers Drying System is a big decision, but the benefits and savings make it a worthwhile choice. Energy savings, labor efficiency, and increased crop value contribute to a fast return on investment. Many farmers find they achieve ROI in just a few harvests, as reduced energy bills and lower maintenance costs begin to add up.
Finding the Right Fit
Choosing the right Shivers configuration depends on your grain type, farm size, and environmental conditions. Factors like grain moisture, climate, and harvest schedule play a role in determining the ideal setup. Shivers representatives can help assess your needs to recommend a customized configuration that works best for your operation.
The Shivers Drying System is A System Built for Today’s Farmer
The Shivers Drying System combines innovation with practical farming needs, offering a reliable, efficient way to dry and store grain. With its easy integration into existing bins, Shivers helps farmers streamline their harvest operations, reduce costs, and protect grain quality. The system is scalable, energy-efficient, and designed to make life easier for farmers who want a drying system that truly works.
For any operation looking to improve drying efficiency, reduce labor demands, and enhance crop quality, the Shivers Drying System offers an invaluable solution. Durable, efficient, and built for modern farms, it’s a wise investment for maximizing yields and supporting sustainable farming practices year after year.